ISSN 2096-4498

   CN 44-1745/U

二维码

Tunnel Construction ›› 2022, Vol. 42 ›› Issue (8): 1473-1481.DOI: 10.3973/j.issn.2096-4498.2022.08.017

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Research and Application of Construction Technology of LongSection and LargeTonnage Prefabricated Utility Tunnels: a Case Study of Xiong′an New Area, China

OUYANG Xiaoyong1, XIAN Jianping2, ZHU Li2, SHAN Hongwei3, WANG Gangfeng4   

  1. (1.CCCC Second Highway Engineering Co., Ltd., Xian 710065, Shaanxi, China;2. CCCC-SHEC Engineering Design and Research Institute, Xi′an 710065, Shaanxi, China;3. CCCC-SHEC Sixth Engineering Co., Ltd., Xi′an 710065, Shaanxi, China;4.Key Laboratory of Road-Construction Technology and Equipment of MOE,Chang′an University,Xi′an 710064,Shaanxi,China)

  • Online:2022-08-20 Published:2022-09-09

Abstract: Many problems have arisen during the construction of the longsection and largetonnage prefabricated utility tunnel demonstration project in Xiongan new area, China. Some of these problems are the difficulties in installation and control and the low efficiency of erection and construction. Therefore, a construction technology scheme of prefabricated utility tunnels involving transportation and erection above the utility tunnel is proposed. A prefabricated utility tunnel erection system is developed.  This system integrates a 450 t tunnel crane, TLC600 tunnel transport vehicle, TLJ600 tunnelerecting machine, and prestress tension machine. It is revealed that the construction technology of transportation above the utility tunnel can eliminate the need to construct access roads and reduce the amount of earthwork excavation. The construction technology of erection above the utility tunnel can improve erection stability and meet the installation requirements and rotary hoisting of prefabricated tunnel segments. The automation level of erection and installation can be improved through the cooperative operation of construction equipment. The application results indicate that the proposed prefabricated tunnel construction technology makes possible the automatic safe erection of longsection and largetonnage prefabricated utility tunnels, ensures the hoisting stability and installation accuracy of the prefabricated tunnel segments, and improves the construction efficiency of monolithic largetonnage prefabricated utility tunnels.

Key words: longsection and largetonnage utility tunnel, prefabricated assembly, construction technology, construction equipment, erection and installation, prestress tension