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隧道建设(中英文)

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富水砂层土压平衡盾构小半径曲线始发掘进参数控制研究

安斌1,刘学霸1,杨春勃1,王祖贤2   

  1. (1. 中铁隧道集团二处有限公司  三河市  065201;2. 中南大学土木工程学院 长沙市  410075)

  • 出版日期:2020-11-24 发布日期:2020-11-24
  • 作者简介:安斌(1990—),男,山西介休人,2014年毕业于石家庄铁道大学,隧道与地下工程专业,本科,工程师,现从事城市轨道交通建设项目技术管理工作。E-mail: 360031759@qq.com。

Study on Tunneling Parameters Control for Small Radius Curve Originating of EPB Shield in Water-Enriched Sandy Stratum

AN Bin1, LIU Xueba1, YANG Chunbo1, WANG Zuxian2   

  1. (1. The 2nd Engineering Co., Ltd. of China Railway Tunnel Group, Sanhe 065201, Hebei, China;

    2. School of Civil Engineering, Central South University, Changsha 410075, Hunan, China)

  • Online:2020-11-24 Published:2020-11-24

摘要: 盾构始发是盾构施工的关键环节,也是盾构施工时的高风险环节。为给南昌地区富水砂层条件下盾构曲线始发施工提供掘进参数设置样本,本文以南昌市轨道交通3号线绳金塔站~六眼井站盾构始发工程为背景,对富水砂层盾构小半径曲线始发段主要掘进参数进行了统计分析,确定了相关参数的优势区间,并基于盾体姿态控制参数和地表沉降进行了掘进参数控制效果评价。结果表明:盾构水平方向两组油缸推力在曲线段和直线段变化差异明显,线路平曲线半径越小,差值越大,在左右线曲线段和直线段水平方向两组油缸推力分别相差87.2%和75.8%;线路平曲线半径越小,所需的总推力和刀盘扭矩越大,而掘进速度略有降低,左右线总推力均值分别为1397.6t和1671.7t,刀盘扭矩均值为3101.1kN·m和3723.9kN·m,掘进速度均值为38.8mm/min和35.1mm/min;由于始发段掘进断面地层相对均一,土仓压力基本随隧道埋深呈线性增加,而由于右线曲线半径更小,因此右线土仓压力离散程度相对较高;左右线盾尾注浆量差异不大,优势区间均为3m3~6m3,均值约为4m3;左右线曲线始发段水平方向盾体姿态超限率分别仅为2%和4%,地表累积沉降最大值仅为6.25mm,表明本工程小半径曲线始发段掘进参数控制效果较好,掘进参数对地地层条件和线路线型具有良好的适应性。

关键词: 土压平衡盾构, 富水砂层, 曲线始发, 掘进参数 , 统计分析

Abstract: Shield starting is a key link in shield construction, and also a high-risk link in shield construction. In order to provide tunneling parameters setting samples for shield starting construction along a curved alignment under the condition of water-enrich sand stratum in Nanchang. Based on the shield originating project of Shengjinta Station ~ Liuyanjing Station of Nanchang Rail Transit Line 3, this paper conducts a statistical analysis on the main tunnelling parameters of the shield originating along a small radius curve alignment in the water-enrich sandy stratum and determines the advantage interval of related parameters. Finally, based on the shield attitude control parameters and surface subsidence, the driving parameters control effect is evaluated. The results show that: In the horizontal direction, there is a significant difference between the two groups of cylinder thrust changes in the curve section and the straight section. The smaller the radius of the line horizontal curve is, the greater the difference is. The thrust difference of the two groups of cylinders in the horizontal direction of the left and right line in curve and straight section is 87.2% and 75.8% respectively. The smaller the horizontal curve radius is, the greater the total thrust and cutterhead torque are, while the tunneling speed is slightly reduced. The average total thrust of the left line and the right line are 1397.6t and 1671.7t, the average cutterhead torque is 3101.1kN·m and 3723.9 kN·m respectively, and the average tunneling speed is 38.8mm/min and 35.1mm/min respectively. As the stratum of the excavation section of the initial section is relatively uniform, the pressure of the soil bin increases linearly with the buried depth of the tunnel, and because the radius of the curve on the right line is smaller, so the dispersion degree of the soil bin pressure is relatively high. The grouting amount of shield tail on the left and right lines has little difference, and the dominant interval is 3m3 ~ 6m3, with an average of about 4m3. The horizontal shield posture overrun rate of the initial section in the left and right line is only 2% and 4%, and the maximum accumulated surface settlement is only 6.25 mm, which indicates that the control effect of driving parameters in the starting section in small radius curve in this project is good, and the driving parameters have good adaptability to stratum conditions and line type.

Key words: earth pressure balance shield, water-enriched sandy stratum, originating along a small radius curve, tunnelling parameters, statistical analysis