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隧道建设(中英文) ›› 2022, Vol. 42 ›› Issue (9): 1622-1627.DOI: 10.3973/j.issn.2096-4498.2022.09.014

• 施工机械 • 上一篇    下一篇

隧道掘进机主驱动高压密封系统关键参数试验研究

刘华   

  1. (中国铁建重工集团股份有限公司, 湖南 长沙 410100
  • 出版日期:2022-09-20 发布日期:2022-10-10
  • 作者简介:刘华(1982—),男,湖北广水人,2009年毕业于贵州大学,机械设计制造及自动化专业,硕士,高级工程师,现从事机械设计、制造工作。Email: 191253085@163.com。

Experimental Research on Key Parameters of Main Drive HighPressure Sealing System of Tunnel Boring Machines

LIU Hua   

  1. (China Railway Construction Heavy Industry Corporation Limited, Changsha 410100, Hunan, China)
  • Online:2022-09-20 Published:2022-10-10

摘要: 为解决隧道掘进机主驱动高压密封技术难题,指导高压工况下密封系统参数设计,通过搭建5 m级主驱动密封试验台,采用静态试验与动态试验相结合的方法,验证密封试验台的可行性,并深入研究转速、承压状态与冷却水流量对唇形密封与聚氨酯密封2种高压密封系统运行温度的影响。结果表明: 1)静态试验下,高压密封系统逐级加压至2 MPa可保持稳定,验证了2种密封系统的高承压能力; 2)唇形密封与聚氨酯密封的动态试验显示,高转速会降低承压密封的稳定性,在高压下影响显著增强; 3)转速对密封系统温度有较大影响,与密封系统温升呈正相关,并且承压越高,密封系统温升越大; 42种密封系统在转速1.5 r/min附近可均衡系统稳定性与发热量要求,聚氨酯密封结构的冷却水流量控制在50 L/min较优。

关键词: 隧道掘进机, 主驱动密封, 唇形高压密封, 聚氨酯高压密封, 密封试验台

Abstract:

To solve the technical problems of the main drive highpressure sealing of tunnel boring machines and provide guidance for the parameter design of the sealing system under highpressure conditions, a 5 m main drive sealing test platform is established. Then, the feasibility of the sealing test platform is validated using a combination of static and dynamic tests. Moreover, the influences of rotating speed, pressure, and cooling water flow on the temperature rise of two highpressure sealing systems of lipshape and polyurethane seals are investigated. The results indicate the following: (1) In the static test, the highpressure sealing system is pressurized sequentially to 2 MPa and then becomes stable, validating the highpressure bearing capability of the two sealing systems. (2) The dynamic experiment results of the lipshape and polyurethane sealing systems indicate that a high rotating speed will reduce the stability of seal pressure, and the influence is more significant under high pressure. (3) The rotating speed significantly influences seal temperature; moreover, there is a positive correlation with seal temperature rise. The higher the seal pressure, the greater the seal temperature rise. (4)  A rotating speed of 1.5 r/min can balance the requirement of stability and calorific values of the two sealing systems. The cooling water flow of the polyurethane seal system is better controlled at 50 L/min.

Key words: tunnel boring machines, main drive seal, lipshape seal, polyurethane seal, seal test platform