ISSN 2096-4498

   CN 44-1745/U

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Tunnel Construction ›› 2021, Vol. 41 ›› Issue (3): 364-371.DOI: 10.3973/j.issn.2096-4498.2021.03.004

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Study on Conditions for Prefabricated Secondary Lining Support Assembly of Metro Tunnel Constructed by Mining Method

ZHANG Jinwei1, LUO Furong2, YANG Binbin1, WANG Ning3, XU Qian1   

  1. (1. China Railway Liuyuan Group Co., Ltd., Tianjin 300133, China; 2. Beijing MTR Construction Administration Co., Ltd., Beijing 100000, China; 3. Beijing Urban Rapid Rail Construction Management Co., Ltd., Beijing 100000, China
  • Online:2021-03-20 Published:2021-04-03

Abstract: To solve the problems encountered during the assembly of prefabricated secondary lining of mined metro tunnel in terms of limited space, inconvenient transportation, difficult positioning, tunnel structure, joint between precast and castinsitu structure, transportation in a shaft, and construction technology, two suits of equipment, a grippertype and a manipulatortype assembling machine and their technical demands, are investigated using numerical analysis and shieldengineering analogy method. The construction technology of the assembling machine and structural conditions for the prefabricated lining ring are presented. The mechanical assembly of the lining ring in a primary support inner contour is realized. The main conclusions are as follows: (1) The grippertype assembling machine can continuously keep the lining ring in a compaction state. The gripper should act on the primary support structure; thus, the bearing capacity of the primary support should not be less than 150 kPa. (2) The longitudinal compaction state of the lining ring can be achieved by the manipulatortype assembling machine with the help of lining ring bolts. The waterproof of 300mm thick lining rings can be realized when the axial force of bolt reaches 25 kN.  (3) The independent hoisting shaft for the assembling machine should be used, and the clearance size generally can be 4.6 m × 6.7 m. (4) For the nonstandard crosssection of the underground metro section, the castinsitu method should be employed first; then the assembled structure should be wellconnected to the castinsitu structure, thereby ensuring smooth passage of the assembling machine. (5) The accurate positioning of the assembled ring can be realized using a positioning guide in advance.

Key words: metro, mined tunnel, prefabricated type, secondary lining, precast technology, assemble mechanic method, assembly conditions

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